Kohler XT675

Kohler XT675The Kohler XT675 is a 149 cc (9.1 cu·in) single-cylinder air-cooled four-stroke internal combustion gasoline engine from the XT-series, manufactured by Kohler Co.

The Kohler XT675 engine has an OHV (overhead valve) design, an aluminum block with cast iron cylinder liners, vertical PTO-shaft, splash type lubrication system. This engine is equipped with a fixed main jet carburetor and dependable electronic magneto ignition system.

A 65.0 (2.60) cylinder bore and 45.0 mm (1.80 in) piston stroke give the XT675 engine a total of 149 cc of displacement. The compression ratio rating is 9.2:1.

This engine produces 4.4 PS (3.2 KW; 4.3 HP) at 3,600 rpm of horsepower and 9.2 Nm (0.94 kg·m; 6.75 lb-ft) at 2,800 rpm of peak torque.

The breakdown of the engine code is as follows:

  • XT – XT-series
  • 675 – 6.75 lb-ft of peak torque

General information

Engine Specifications
Model XT675
Type 4-stroke, OHV, single-cylinder
Displacement 149 cm 3 (9.1 cu-in)
Max. horsepower 4.4 PS (3.2 KW; 4.3 HP) at 3,600 rpm
Max. torque 9.2 Nm (0.94 kg·m; 6.75 lb-ft) at 2,800 rpm
Fuel system Carburetor with a fixed main jet
Cooling system Forced-air
Ignition system Dependable electronic magneto
Lubricating system Splash type
Starting system Recoil starter
Fuel used Unleaded gasoline (octane number 86 or higher)
Fuel tank capacity 1.1 liters (1.2 US.qts, 0.97 Imp. qts)
Dimensions (L x W X H) 366 x 356 x 267 mm (14.4 x 14.0 x 10.5 in)
Dry weight 10.8 kg (23.8 lbs)

Cylinder Block and Head

Cylinder block
Compression ratio: 9.2:1
Bore x Stroke 65.0 mm X 45.0 mm (2.60 x 1.80 in)
Sleeve internal diameter 65.000-65.020 mm (2.5590-2.5600 in)
Number of piston rings (compression / oil): 2 / 1
Thrust face outer diameter 64.975-64.985 mm (0.2558-0.2558 in)
Piston pin outer diameter 12.990-12.996 mm (0.5114-0.5116 in)
Ring-to-groove side clearance: Top Before s/n 40244XXXXX: 0.020-0.060 mm (0.0007-0.0023 in)
After s/n 40243XXXXX: 0.010-0.020 mm (0.0004-0.0008 in)
Second Before s/n 40244XXXXX: 0.020-0.060 mm (0.0007-0.0023 in)
After s/n 40243XXXXX: 0.010-0.020 mm (0.0004-0.0008 in)
Ring end gap: Top Before s/n 40244XXXXX: 0.250-0.400 mm (0.0098-0.0157 in)
After s/n 40243XXXXX: 0.100-0.250 mm (0.0039-0.0098 in)
Second Before s/n 40244XXXXX: 0.250-0.400 mm (0.0098-0.0157 in)
After s/n 40243XXXXX: 0.610-0.760 mm (0.0240-0.0299 in)
Bearing journal outer diameter: Flywheel:
Early: 24.975-24.989 mm (0.9832-0.9838 in)
Later: 25.005-25.019 mm (0.9844-0.9850 in)
PTO:
Early: 25.370-25.385 mm (0.9988-0.9994 in)
Later: 26.950-26.970 mm (1.0610-1.0620 in)
Crankpin journal diameter: 25.985-25.995 mm (1.0230-1.0234 in)
Cylinder Head
Valve Arrangement: OHV, gear drive
Valves: 4 (2 per cylinder)
Valve head diameter: INTAKE 25.875-26.125 mm (1.0187-1.0285 in)
EXHAUST 23.875-24.125 mm (0.9399-0.9498 in)
Stem outer diameter: INTAKE 5.465-5.480 mm (0.2152-0.2157 in)
EXHAUST 5.465-5.480 mm (0.2152-0.2157 in)

Tightening torque specs

Tightening torque specs
Cylinder head (torque in 2 increments) Step 1: 14.0 Nm (1.4 kgf·m; 10.3 ft·lb)
Step 2: 27.8 Nm (2.8 kgf·m; 20.5 ft·lb)
Connecting rod 12.5 Nm (1.3 kgf·m; 9.2 ft·lb)
Flywheel 51.5 Nm (5.3 kgf·m; 38 ft·lb)
Spark plug 27.0 Nm (2.75 kg·m; 20.0 ft·lb)

Service Information

Valve clearance
Intake 0.0762-0.1270 mm (0.0030-0.0050 in)
Exhaust 0.0762-0.1270 mm (0.0030-0.0050 in)
Oil system
Oil type API SJ or higher
Recommended oil SAE 10W-30
Oil capacity 0.6 liters (0.63 US.qts, 0.53 Imp. qts)
Ignition system
Spark plug Kohler 141-32-11-S
Spark plug gap 0.76 mm (0.0300 in)
Ignition module air gap 0.254 mm (0.010 in)
Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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