Kawasaki FJ180D

Kawasaki FJ180DThe Kawasaki FJ180D is a 0.18 l (179 cc, 10.9 cu-in) single-cylinder air-cooled 4-stroke internal combustion small gasoline engine with horizontal shaft manufactured by Kawasaki Heavy Industries LTd., for general-purpose applications.

The FJ180D engine has an OHV (overhead valve) design; spherical combustion chamber; cast iron cylinder liner; dual ball bearing main journals; K-Twin balancer; float type carburetor with fixed main jet; CDI ignition system; mechanical governor and recoil starter with an automatic compression release. The engine uses a dual-element air filter.

A 65.0 mm (2.56 in) cylinder bore and 54.0 mm (2.13 in) piston stroke give the motor a total of 179 cc of displacement. Compression ratio rating is 8.4:1. The Kawasaki FJ180D motor produced 5.6 PS (4.1 kW; 5.5 HP) at 3,600 rpm of maximum horsepower and 11.0 Nm (1.12 kg·m; 8.12 ft·lb) at 3,200 rpm of torque.

General information

Engine Specifications
Model FJ180D
Type 4-stroke, OHV, single cylinder
Displacement 179 cm 3 (10.9 cu-in)
Max. horsepower 5.6 PS (4.1 KW; 5.5 HP) at 3,600 rpm
Max. torque (crank PTO) 11.0 Nm (1.12 kg·m; 8.12 ft·lb) at 3,200 rpm
Carburetor Float type with fixed main jet
Cooling system Forced-air
Ignition system CDI
Lubricating system Splash
Starting system Recoil starter
Stoping system Ignition primary circuit ground
Fuel used Unleaded gasoline (octane number 86 or higher)
Fuel tank capacity 3.2 L
Fuel consumption 298 g/HPh
PTO shaft rotation Counterclockwise (from PTO shaft side)

Dimensions and Weight

Kawasaki FJ180D
Length 304 mm (12.0 in)
Width 366 mm (14.4 in)
Height 370 mm (14.6 in)
Dry weight 17.5 kg (38.6 lbs)

Tightening torque specs

Tightening torque specs
Connecting rod bolt 9 Nm; 0.9 kg·m; 6.6 ft·lb
Cylinder head bolt 24 Nm; 2.4 kg·m; 17.7 ft·lb
Flywheel nut 42 Nm; 4.2 kg·m; 31 ft·lb
Valve clearance lock nut 11 Nm; 1.1 kg·m; 8.1 ft·lb
Crankcase cover 22 Nm; 2.2 kg·m; 16.2 ft·lb
Oil drain plug 32 Nm; 3.3 kg·m; 24 ft·lb
Spark plug 23 Nm; 2.3 kg·m; 17 ft·lb

Service Information

Engine
Maximum speed 4,000 ± 100 rpm
Idle speed 1,600 ± 150 rpm
Cylinder compression 3.0 kg/cm2 (42 psi) at 600 rpm
Valve clearance
Intake valve clearance 0.12 mm (0.0047 in)
Exhaust valve clearance 0.12 mm (0.0047 in)
Oil system
Oil type 4-stroke or an equivalent (SF, SG, SH, or SJ)
Recommended oil SAE 10W-30
Oil capacity 0.55 L
Ignition system
Spark plug NGK: BPR5ES
Spark plug gap 0.7-0.8 mm (0.028-0.031 in)
Ignition coil air gap 0.3 mm (0.012 in)
Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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