Kohler ECV680

Kohler ECV680The Kohler ECV680 is a 694 cc, (42.4 cu·in) V-twin air-cooled four-stroke internal combustion gasoline engine from the Command PRO EFI series, manufactured by Kohler Co.

The Kohler ECV680 engine has an OHV (overhead valve) design, an aluminum block with cast iron cylinder liners, a vertical PTO-shaft, pressurized lubrication system. This engine is equipped with an EFI (electronic fuel injection) system and electronic ignition system.

The cylinder bore and the piston stroke are 80.0 mm (3.15 in) and 69.0 mm (2.72 in), respectively. Compression ratio rating is 8.7:1.

The Kohler ECV680 engine produced 23.4 PS (17.2 KW; 23.0 HP) at 3,600 rpm of horsepower and 49.2 Nm (5.0 kg·m; 36.3 ft·lb) at 2,600 rpm of torque.

The breakdown of the engine code is as follows:

  • E – EFI
  • C – Command series
  • V – Vertical PTO shaft
  • 680 – Numerical designation

General information

Engine Specifications
Model Command PRO EFI ECV680
Type 4-stroke, OHV, V-twin
Displacement 694 cm 3 (42.4 cu-in)
Max. horsepower 23.4 PS (17.2 KW; 23.0 HP) at 3,600 rpm
Max. torque 49.2 Nm (5.0 kg·m; 36.3 ft·lb) at 2,600 rpm
Fuel system EFI (electronic fuel injection) system
Cooling system Forced-air
Ignition system Electronic ignition system
Lubricating system Pressurized lubrication
Starting system Electric starter
Fuel used Unleaded gasoline (octane number 86 or higher)
Dimensions (L x W X H) 541 x 470 x 447 mm (21.3 x 18.5 x 17.6 in)
Dry weight 49.0 kg (108.0 lbs)

Cylinder Block and Head

Cylinder block
Compression ratio: 8.7:1
Bore x Stroke 80.0 mm X 69.0 mm (3.15 x 2.72 in)
Sleeve internal diameter 80.000-80.025 mm (3.1496-3.1506 in)
Number of piston rings (compression / oil): 2 / 1
Piston style A
Thrust face outer diameter 79.943-79.961 mm (3.1473-3.1480 in)
Piston pin outer diameter 16.995-17.000 mm (0.6691-0.6693 in)
Ring-to-groove side clearance: Top 0.050-0.095 mm (0.0019-0.0037 in)
Second 0.030-0.075 mm (0.0012-0.00307 in)
Oil 0.010-0.110 mm (0.0004-0.0043 in)
Ring end gap: Top 0.250-0.560 mm (0.0100-0.0224 in)
Second 0.250-0.560 mm (0.0100-0.0224 in)
Piston style B
Thrust face outer diameter 79.966 mm (3.1483 in)
Piston pin outer diameter 16.995-17.000 mm (0.6691-0.6693 in)
Ring-to-groove side clearance: Top 0.030-0.070 mm (0.0010-0.0026 in)
Second 0.030-0.070 mm (0.0010-0.0026 in)
Oil 0.060-0.190 mm (0.0022-0.0073 in)
Ring end gap: Top 0.100-0.279 mm (0.0039-0.0110 in)
Second 1.400-1.679 mm (0.0551-0.0661 in)
Crankshaft
Crankshaft main journal diameter: 40.913-40.935 mm (1.6107-1.6116 in)
Crankpin journal diameter: 35.950-35.973 mm (1.4153-1.4163 in)
Cylinder Head
Valve Arrangement: OHV, gear drive
Valves: 4 (2 per cylinder)
Valve head diameter: INTAKE 33.370-33.630 mm (1.3138-1.324 in)
EXHAUST 29.370-29.630 mm (1.1563-1.1665 in)
Stem outer diameter: INTAKE 6.982-7.000 mm (0.2749-0.2756 in)
EXHAUST 6.970-6.988 mm (0.2744-0.2751 in)

Tightening torque specs

Tightening torque specs
Cylinder head Nut (torque in 2 increments):
Step 1: 16.9 Nm (1.72 kg·m; 12.5 ft·lb)
Step 2: 35.5 Nm (3.62 kg·m; 26.2 ft·lb)
Bolt (torque in 2 increments)
Step 1: 22.6 Nm (2.31 kg·m; 16.7 ft·lb)
Step 2: 41.8 Nm (4.26 kg·m; 30.8 ft·lb)
Flywheel 71.6 Nm (7.3 kgf·m; 52.8 ft·lb)
Spark plug 27 Nm (2.75 kg·m; 20.0 ft·lb)

Service Information

Oil system
Oil type API SJ, or higher
Recommended oil SAE 10W-30, Kohler PRO 10W-50
Oil capacity W/o oil filter: 1.7 L (1.8 US. qt, 1.5 Imp. qt.)
With oil filter: 1.9 L (2.0 US.qts, 1.7 Imp. qts)
Ignition system
Spark plug Champion RC12YC or XC12YC
Spark plug gap 0.76 mm (0.030 in)
Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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