Kohler ZT740

Kohler ZT740The Kohler ZT740 is a 747 cc, (45.6 cu·in) V-twin air-cooled four-stroke internal combustion gasoline engine from the Confidant series, manufactured by Kohler Co.

The Kohler ZT740 engine has an OHV (overhead valve) design, an aluminum block with cast iron cylinder liners, vertical PTO-shaft, pressurized lubrication system. This engine is equipped with a carburetor (Keihin or Walbro) with a fixed main jet and electronic ignition system.

The cylinder bore and the piston stroke are 83.0 mm (3.27 in) and 69.0 mm (2.70 in), respectively. Compression ratio rating is 9.1:1.

The ZT740 engine produced 25.3 PS (18.6 KW; 25.0 HP) at 3,600 rpm of horsepower and 57.5 Nm (5.9 kg·m; 42.4 ft·lb) at 2,400 rpm of peak torque.

The breakdown of the engine code is as follows:

  • ZT – Confidant series
  • 740 – Numerical designation

General information

Engine Specifications
Model Confidant ZT740
Type 4-stroke, OHV, V-twin
Displacement 747 cm 3 (45.6 cu-in)
Max. horsepower 25.3 PS (18.6 KW; 25.0 HP) at 3,600 rpm
Max. torque 57.5 Nm (5.9 kg·m; 42.4 ft·lb) at 2,400 rpm
Fuel system Carburetor with a fixed main jet (Keihin or Walbro)
Cooling system Forced-air
Ignition system Electronic ignition system
Lubricating system Pressurized lubrication
Starting system Electric starter
Fuel used Unleaded gasoline (octane number 86 or higher)
Dimensions (L x W X H) 478x443x431 mm (18.8×17.5×17.0 in)
Dry weight 41.3 kg (91.0 lbs)

Cylinder Block and Head

Cylinder block
Compression ratio: 9.1:1
Bore x Stroke 83.0 mm X 69.0 mm (3.27 x 2.70 in)
Sleeve internal diameter 83.006-83.031 mm (3.2679-3.2689 in)
Thrust face outer diameter 82.978 mm (3.2668 in)
Number of piston rings (compression / oil): 2 / 1
Piston pin outer diameter 16.995-17.000 mm (0.6691-0.6693 in)
Ring-to-groove side clearance: Top 0.030-0.070 mm (0.001-0.0026 in)
Second 0.030-0.070 mm (0.001-0.0026 in)
Oil 0.060-0.190 mm (0.0022-0.0073 in)
Ring end gap: Top 0.189-0.277 mm (0.0074-0.0109 in)
Second 1.519-1.797 mm (0.0598-0.0708 in)
Crankshaft main journal diameter: 40.913-40.935 mm (1.6107-1.6116 in)
Crankpin journal diameter: 35.950-35.974 mm (1.4154-1.4163 in)
Cylinder Head
Valve Arrangement: OHV, gear drive
Valves: 4 (2 per cylinder)
Valve head diameter: INTAKE 33.370-33.630 mm (1.3138-1.324 in)
EXHAUST 29.370-29.630 mm (1.1563-1.1665 in)
Stem outer diameter: INTAKE 6.982-7.000 mm (0.2749-0.2756 in)
EXHAUST 6.970-6.988 mm (0.2744-0.2751 in)

Tightening torque specs

Tightening torque specs
Cylinder head bolt (torque in 2 increments) Step 1: 22.6 Nm (2.31 kg·m; 16.7 ft·lb)
Step 2: 41.8 Nm (4.26 kg·m; 30.8 ft·lb)
Rocker arm stud 11.3 Nm (1.2 kgf·m; 8.3 ft·lb)
Rocker arm adjuster setscrew 7.9 Nm (0.8 kgf·m; 5.8 ft·lb)
Connecting rod cap Black Coating: 11.3 Nm (1.2 kgf·m; 8.3 ft·lb)
Gray Metallic Coating: 13.6 Nm (1.4 kgf·m; 10.0 ft·lb)
Flywheel retaining screw 74.5 Nm (7.6 kgf·m; 55.0 ft·lb)
Governor lever nut 6.8 Nm (0.7 kgf·m; 5.0 ft·lb)
Spark plug 27.0 Nm (2.75 kg·m; 20.0 ft·lb)

Service Information

Valve clearance
Intake 0.101-0.152 mm (0.004-0.006 in)
Exhaust 0.101-0.152 mm (0.004-0.006 in)
Oil system
Oil type API SG, SH, SJ, or higher
Recommended oil SAE 10W-30
Oil capacity W/o oil filter: 1.7 L (1.8 US. qt, 1.5 Imp. qt.)
With oil filter: 1.9 L (2.0 US.qts, 1.7 Imp. qts)
Ignition system
Spark plug Champion RC12YC
Spark plug gap 0.76 mm (0.030 in)
Ignition module air gap 0.203-0.305 mm (0.008-0.012 in)
Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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